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Fully Automatic PFC Flat Wire Inductor Production Line for Automotive Charging Piles with 98% Yield Rate and 230 PCS/H UPH

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Fully Automatic PFC Flat Wire Inductor Production Line for Automotive Charging Piles with 98% Yield Rate and 230 PCS/H UPH

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Supply Ability : 2.000 sets per year

Model Number : XT-FWY001-ZDX

MOQ : 1

Packaging Details : Wooden case

Payment Terms : L/C,D/A,D/P,T/T

Price : negotiable

Certification : CE,IOS9001,KC,ISO45001,ISO24001

Brand Name : XINGTE

Place of Origin : CHINA

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PFC Flat Wire Inductor Production Line for Charging Piles
This fully automatic production line is specially designed for manufacturing on-board inductors of automotive charging piles, covering full-process automatic operations from raw materials to finished products.
Equipment Overview
The equipment realizes efficient and precise production to meet the high-quality manufacturing requirements of automotive charging pile inductors.
Specific functions include:
  • Winding, coil PIN stripping, tin soldering, bending
  • Magnetic core cleaning, dispensing, epoxy board assembly
  • Center leg magnetic core Nomex paper wrapping
  • Magnetic core & coil assembly, magnetic core grinding & calibration
  • Tool self-locking test, semi-finished product baking
  • Base epoxy board assembly, joint dispensing
  • Automatic baking, automatic impregnation
  • Finished PIN shaping & cutting, laser marking
  • QR code binding, electrical performance testing
  • Finished product appearance dimension and PIN pitch inspection
Equipment Features
  • Developed exclusively for flat wire double-coil and runway-shaped coil assembly processes to achieve full automatic production
  • Quick switching between different magnetic core types by replacing tooling fixtures
  • No manual intervention required at tool reflow and impregnation tray cleaning stations
  • Equipped with self-developed intelligent manufacturing system for visualization and digitalization
  • Automated workflows reduce labor demand and increase production efficiency
  • Ensures safe and high-efficiency production operations
Assembly Workflow
Coil PIN laser stripping → PIN tin soldering → PIN bending → Magnetic core glue surface cleaning → Magnetic core dispensing → Ring board assembly → Center leg magnetic core Nomex paper wrapping → Magnetic core & coil assembly → Magnetic core grinding & calibration → Tool self-locking test → Semi-finished baking → Base epoxy board assembly → Joint dispensing → Automatic baking → Automatic impregnation → Automatic baking → Finished PIN shaping & cutting → Laser marking → Automatic QR code binding → Finished electrical performance test → CCD inspection of finished appearance dimension, PIN clearance & row pitch → Finished product tray loading
Applicable Products
Automotive charging pile inductors
Technical Parameters
Applied Technologies Tin soldering mechanism, assembly mechanism, dispensing mechanism, testing mechanism, automatic impregnation structure, CCD PIN pitch inspection mechanism
Equipment Yield Rate 98%
Equipment UPH 230 PCS/H
Equipment Mobility Rate 85%-90%
Air Pressure >0.5 Mpa
Power Consumption 120 KW
Equipment Floor Dimension (L)58500*(W)1250*(H)2000 mm

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Fully Automatic PFC Flat Wire Inductor Production Line for Automotive Charging Piles with 98% Yield Rate and 230 PCS/H UPH Images

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